Optimo

ProductsLaser Cutting SystemsLaser WeldingOptimo

Optimo

The higher class three-dimensional machine for the cutting and
welding of large workpieces with superior quality and accuracy.

Hundreds of installations throughout the world testify PRIMA INDUSTRIE’s leadership in large laser cutting and welding machines. OPTIMO, its largest 3D laser machine, is mainly used in car body manufacturing (cars, trucks, etc.) and aerospace industry. Largely employed for prototypes, spare parts and low-medium volume production, with the enhanced performances of the OPTIMO 2545 model, this versatile laser tool finds new applications in industrial manufacturing processes.

Large working volume (more than 11 m³) with great accessibility, flying optics system, cartesian, gantry, unitized structure, high accuracy and easy programmability make OPTIMO a 5-axis machine ideal for the fast and precise processing of large 3D parts.

The new direct-drive head without gears assures high dynamics and accuracy, absence of backlash and wear. The rapid tool changing system makes it possible to easily switch from one production to another and to further widen the application range of this highly flexible machine. With the right tool, OPTIMO accurately cuts and welds different material and thickness.

OPTIMO main features:

  • Flying optics: the workpiece remains fixed throughout the work process
  • Adaptive C-axis with capacitive sensor (± 10 mm stroke; 4 g acceleration)
  • Gantry, unitized, compact structure (excellent ratio working volume/ machine footprint)
  • Easy and quick installation: no structural foundation required
  • SIPS: safety couplings to protect the head in the event of an impact
  • The latest generation PRIMACH-20L control for high performances, advanced control algorithms, HMI with Web technology, 15” touch-screen and trackball
  • TOB: technological tables on board
  • Programming handbox with keys and joystick and graphic interface for simple and fast programming
  • LPM and Fast-Approach for a considerable reduction of cycle times
  • Auto-calibration: automatic, error-free head geometry calibration
  • Laser generator from 2500 to 4000 W (according to the application) integrated in the machine

OPTIMO main options:

  • 7.5" cutting kit
  • New welding tools: HOW (Hands Off Welding), with nozzle, and with Wire Feeder
  • FPC: automatic optics adjustment to alternate material and thicknesses and for high and uniform cutting quality in the whole working volume
  • 3-D CAD/CAM for off-line programming
  • Powerful programming functions (such as Autosquare, Skating, Fulltracking and Shapestoring)
  • "Split cabin", to enhance machine productivity
  • Automatic systems for loading/unloading
Specs
WORK VOLUME
X (mm)  Y (mm) Z (mm)
 4500 2500
1020
ROTARY AXES
A B
360° continuous
(without limitation)
± 135° continuous
(with respect to the vertical)
ADAPTIVE AXIS C
(lens movement - cutting head)
± 10 mm
SPEED
X, Y, Z 50 m/min (max. combined axes speed: 85 m/min)
A, B
1.5 rev/s (90 min-1 )
LINEAR AXIS RESOLUTION
0,001 mm
ACCURACY (*):

• according to VDI/DGQ 3441 standards

• length of measuring: complete stroke

Linear axes: Positioning accuracy (Pa) Repeatability (Ps)
Standard version 0.06 mm 0.06 mm
Optical scales version
(optional)
0.03 mm 0.03 mm
Rotary axes 0.05° 0.005°
(*) accuracy of the workpiece depends on its type, size and pre-treatment,
and the conditions of application.
MAXIMUM OVERALL DIMENSION
Length
m
Width
m
Height
m
8.2 6.0 4.1
WEIGHT (basic machine)
~21,000 kg
CO2 LASER STANDARD POWER RATINGS
2500 W - 3000 W - 3500 W - 4000 W
COLOURS
Fixed parts: RAL 5012 - RAL 5001 blue
Moving parts: RAL 2008 orange
Video
Optimo Video
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