IMTS Products
Automation
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Basic Solution
Basic Solution
Ample standard cabin and two fixed tables ideal for top quality subcontract work. An optional mobile partition allows to split the working volume and to alternate processing and handling flexibility safely.
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Split Cabin Solution
Split Cabin Solution
A partition wall splits in two the working volume. While on one side the machine is producing on the other side, the operator loads and unloads the workpiece. The cabin has a reduced floor encumbrance and is designed for maximum productivity and reliability.
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Turntable Solution
Turntable Solution
A turntable placed in front of the machine exchanges the pieces allowing the no idle time loading/unloading. A partition divides the table area in two halves, so that while the machine is working inside the cabin, the operator may unload and reload the pieces on the external portion of the turntable. The automatic scraps conveyor is available as an option.
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Single Front Loading/ Unloading System
Single Front Loading/ Unloading System
All the advantages of the basic solution and, instead of fixed tables, two motorized and independent shuttles (500 kg capacity each), for easier handling of workpieces and fixtures.
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NC Rotary Table
NC Rotary Table
For the typical needs of the aerospace industry; with high precision CNC controlled rotary table and large 2D cutting area with automatic pallet changer.
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Robotized Solution
Robotized Solution
RAPIDO’s highly accessible structure allows an easy integration with a variety of robotized solutions, from the simplest to the most sophisticated, according to the application needs
The PC-based CNC grants an easy interface with external cell control systems
No cabin: overall area protected with photocells and fixed fences
Rapido
The evolution in performances, productivity, efficiency and user
friendliness in three-dimensional cutting and welding.
Since its introduction in 1992 RAPIDO has always been at the cutting edge in 3D laser processing. PRIMA INDUSTRIE has introduced new versions over the years to meet and often anticipate demands from the industry. Today RAPIDO is setting new targets.
Fast linear axes (acceleration up to 1.4 g), direct-drive head with highly dynamic operation (1.5 revs per second, acceleration 60 rad/s2), C axis with stroke of ± 10 mm and record-breaking acceleration of 4 g. The result is a drastic reduction in the times and, as a result, production costs.
RAPIDO’s long strokes (4080 x 1520 x 765 mm) allow to process a wide range of components in terms of size and type. Thanks to the extensively tried-and-tested tool replacement system, each specific application is tackled in the best possible way.
The Safe Impact Protection System (SIPS), with full detachment of the head in the event of accidental impact, prevents damage to the machine, parts and equipment and ensures immediate restarting of production.
With the Split Cabin and the automatic turntable loading and unloading operations can be performed in masked time, thus increasing the machine productivity.
RAPIDO main features:
- Flying optics: the workpiece remains fixed throughout the work process
- Adaptive C-adaptive axis with capacitive sensor (± 10 mm stroke; 4 g acceleration)
- Integrated unitized structure
- Low shop floor space requirements
- 3-side full accessibility for easy loading/unloading, programming and maintenance
- Easy and quick installation: no foundations necessary
- Automatic protection cabin: total safety, optimal fumes extraction efficiency innovative design
- SIPS: safety couplings to protect the head in the event of an impact
- High pressure cutting kit and gas switching
- The latest generation PRIMACH-20L control for high performances, advanced control algorithms, HMI with Web technology, 15” touch-screen and trackball
- TOB: technological tables on board
- Programming handbox with keys and joystick and graphic interface for simple and fast programming
- LPM and Fast-Approach for a considerable reduction of cycle times
- Auto-calibration: automatic, error-free head geometry calibration
- Laser generator from 2500 to 5000 W (according to the application) integrated in the machine
RAPIDO main options:
- 7.5" cutting kit
- Welding heads: HOW (Hands Off Welding), with nozzle and with Wire Feeder
- FPC: automatic optics adjustment to alternate material and thicknesses and for high and uniform cutting quality in the whole working volume
- CAD/CAM software for 3D and 2D off-line programming
- Powerful programming functions (such as Autosquare, Skating, Fulltracking and Shapestoring)
- CNC rotary axis for tubes processing
- Split Cabin and turntable to enhance machine productivity
- Automatic systems for loading/unloading
Contact us for more information rapido.pdf
Specs
| WORK VOLUME | ||||||||||||||||
| X | Y | Z | ||||||||||||||
|
mm
4080 |
mm
1530 |
mm
600/765 |
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| HEAD AXES | ||||||||||||||||
| A |
360°
continuous
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|
B
|
±
135°
|
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| C | ± 10 mm | |||||||||||||||
| SPEED | ||||||||||||||||
| X,Y,Z | 80 m/min (maximum combined speed of axes: 140 m/min) | |||||||||||||||
| A,B |
1.5
rev/s
|
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| ACCELERATION | ||||||||||||||||
| X, Y, Z | 0.8 g (maximum combined acceleration of axes: 1.4 g) | |||||||||||||||
| A, B | 60 rad/s 2 (9.5 rev/s 2 ) | |||||||||||||||
| C | 4 g | |||||||||||||||
| RESOLUTION | ||||||||||||||||
|
X, Y, Z |
0.001mm
|
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| A, B | 0.00006° | |||||||||||||||
|
ACCURACY (*)
|
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|
•according
toVDI/DGQ
3441 standards
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Positioning
accuracy (Pa): 0.03mm Repeatability (Ps):0.03 mm |
(Pa): 0.005°
(Ps):
0.005°
|
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(*) the
precision of the part depends on its type, size
and pre-treatment,
and on the conditions of application |
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| MAXIMUM OVERALL DIMENSIONS | ||||||||||||||||
|
Length
mm 6950 |
Width
mm 5000 |
Height
mm 3350 |
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| (excluding remotable CNC and ancillaries) | ||||||||||||||||
| WEIGHT (basic machine) | ||||||||||||||||
| ~15,000 kg | ||||||||||||||||
| COLOURS | ||||||||||||||||
|
Fixed parts: RAL 5012 - RAL
5001
Moving parts: RAL 2008 |
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