ProductsLaser Cutting Systems2D Laser CuttingZaphiro
IMTS Products
Automation
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Automatic pallet changer
Automatic pallet changer
External loading/unloading station with second pallet
Manual loading and unloading of sheets in masked time
Automatic sheet change
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Pallet changer and automatic loader
Pallet changer and automatic loader
External loading/unloading station with second pallet
Loading arm for automatically feeding the sheets onto the external pallet, which can be positioned on either side of the pallet changer
Automatic loading of sheets in masked time
Automatic sheet change
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CompactServer
COMPACTSERVER
Loading/unloading device for handling blanks and processed sheets
Two-storey unit (one for the blanks and one for the processed sheets)
Single sheet separating and control systems and sheet reference
Control unit
Unmanned production
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TowerServer
TowerServer (one or more towers)
Loading/unloading device for handling blank and processed sheets
Tower store unit with up to 15 storeys (standard)
Elevator for loading and unloading the pallets on and off the tower
Single sheet separating and control systems and sheet reference
Control unit
Unmanned production
Customisable with additional towers
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Laserserver
LaserServer
Loading/unloading device for handling blanks and processed sheets
Station for loading blanks and unloading processed sheets
Single sheet separating and control systems and sheet reference
Control unit
Unmanned production
Longitudinal or transversal version
Customisable with one or more tower store units
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Laserserver with Primasorting
LaserServer with PrimaSorting
Longitudinal or transversal LaserServer for automatic loading/unloading of sheets
Sorting gripper for picking up and stacking finished parts
Three stations: loading sheets, unloading the skeletons and unloading finished parts
Customisable with one or more tower store units
Automatic programming of sorting cycles
Zaphiro
Superior class
ZAPHIRO is the new high range 2D laser machine by PRIMA INDUSTRIE.
Thanks to the linear motors, the new CNC and the innovative Perfect Cut system, ZAPHIRO is suitable for very high productivity and quality.
Zero defects, zero rejects
The real time cutting quality control is for sure one of ZAPHIRO’s winning features. This highly innovative solution avoids production defects and wastes.
Thanks to the Perfect Cut system (patented), a sample cutting piece is stored in the machine CNC for each material and thickness. During the cutting process, ZAPHIRO detects possible differences from the “perfect cut” and corrects the parameters to bring the quality back to the desired standard. This standard is not fixed: the operator has the opportunity to set the sensibility of the system. In this way, the machine will produce only parts considered valid for each specific application. That means no defects nor wastes: the perfect production.
Optimized performances for each application
The new ZAPHIRO laser head represents a further evolution of PRIMA INDUSTRIE 2D laser heads. The new F axis, with enhanced stroke and dynamics, allows substantial cycle times reduction and superior cutting quality.
ZAPHIRO features a further important advantage: the possibility to cut all materials and thickness with top performances and results. The Beam Size Control (BSC) adjusts the beam size diameter on the lens according to the material and thickness of the piece to be cut. Flexibility, productivity, and quality are thus further improved.
The new automatic pallet changer is also faster and intelligent, since it automatically adjusts the transfer speed to the weight of the transported sheet.
Latest generation CNC, software, laser generator
The new P30L numerical control, compatible with all previous versions and with all PRIMA INDUSTRIE flat bed machines, is more powerful and faster and has a new slim console with 17” touch screen. ZAPHIRO can be offline programmed through the simple, fast and intelligent MAESTRO-Libellula system.
The CV5000 allows to cut up to 25 mm thickness with quality and efficiency, and requires reduced maintenance operations. It is equipped with magnetic support turbine, solid state high voltage power unit and the new Zero Emission System.
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Specs
| WORK VOLUME | |||
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X (mm) | Y (mm) | Z (mm) |
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ZAPHIRO 1530
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3050 | 1600 | 150 |
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MAXIMUM SPEED
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| ZAPHIRO 1530 |
X,Y: 170
m/min
(maximum combined speed of axes 240 m/min) |
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| LINEAR AXIS RESOLUTION | |||
| 0.001 mm | |||
| ACCURACY (*): | X, Y,Z | ||
|
• according to VDI/DGQ 3441 standards • length of measuring: complete stroke
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Positioning
accuracy (Pa):
0.03 mm Repeatability (Ps):0.03 mm |
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(*) accuracy
of the workpiece depends on its type, size and
pre-treatment,
and the conditions of application. |
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OPTIONAL ROTARY AXIS
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Frontal automatic version for
round, square and rectangular tubes with 4
jaws.
diameter from 38 to 300 mm passing hole 130 mm maximum tube length 3000 m (with lunette) |
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| MAXIMUM OVERALL DIMENSION | |||
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(automatic pallet changer
and protection cabin included, not including
water chiller,
fume extractor and photocells) |
Length
mm |
Width
mm |
Height
mm |
| ZAPHIRO 1530 | 9700 | 3600 | 2600 |
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WEIGHT
(basic machine)
|
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| ZAPHIRO 1530 | ~10,000 kg | ||
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CO2LASER STANDARD POWER RATINGS
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| 5000 W | |||
| COLOURS | |||
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Fixed parts: RAL 5015 - RAL
9006
Moving parts: RAL 2008 |
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